Frame and InFill are leading the way in the prefab housing industry with their innovative construction systems and sustainable materials. Let's dive into the details of their composite concrete and composite cardboard system, as well as the frame containerized construction system, and explore the numerous benefits they offer.
Composite Concrete System
The composite concrete system used by Frame and InFill incorporates a breakthrough in construction technology. Their exterior walls consist of proprietary composite concrete structural insulated panels (CCSIPs). These panels are made of a honeycomb core of basalt fiber fabric, inner and outer layers of Cellular Foam Concrete (CFC) mixed with chopped basalt fiber, and cement-impregnated basalt fiber fabric sheets. This system provides several advantages:
Strength and Durability
The composite concrete panels offer exceptional strength and durability, ensuring long-lasting and reliable structures.
Fire Resistance
Safety is a top priority, and the composite concrete panels are composed of fire-resistant materials, providing enhanced fire protection.
Carbon Footprint Reduction
To address the environmental impact of traditional concrete production, Frame and InFill use a CO2 curing carbonation process. This process sequesters CO2 from the atmosphere and reduces the carbon footprint of the material. Additionally, the panels use less cement than traditional concrete structures, further reducing their environmental impact.
Composite Cardboard System
The composite cardboard system developed by Frame and InFill is a game-changer in interior design and functionality. It replaces traditional materials in doors, cabinets, and furniture with lightweight, strong, and eco-friendly composite cardboard panels. Here are the key benefits
Sustainability
The composite cardboard panels are made from recycled packaging cardboard, inert agents like bentonite clay, and chopped basalt fiber. This sustainable material choice contributes to a circular economy and reduces reliance on virgin resources.
Strength-to-Weight Ratio
The composite cardboard panels strategically combine wood and aluminum for strengthening and bracing, resulting in a superior strength-to-weight ratio. They offer excellent structural integrity while being lightweight and easy to manipulate.
Fire Resistance
Safety is paramount, and the composite cardboard panels are designed to be fire-resistant. The use of bentonite clay as an inert agent ensures they do not support an open flame.
Frame Containerized Construction System
Frame's containerized construction system provides a flexible and efficient approach to building customizable homes. Here's what makes it stand out:
Versatility
The use of standard shipping containers as a foundation allows for easy transportation and assembly anywhere in the Americas. The containerized format offers flexibility in design and layout, accommodating various spatial needs and preferences.
Cost-Effective
The containerized construction system reduces labor and shipping costs associated with traditional building methods. It eliminates the need for oversized load handlers, streamlines transportation logistics, and optimizes construction processes.
Time Efficiency
The modular nature of the containerized construction system enables faster construction timelines compared to conventional building methods. This means reduced waiting times and quicker occupancy for homeowners.
Adaptability
With the containerized format, homeowners can easily expand or modify their living spaces as their needs evolve. The system allows for seamless integration of infill modules, such as kitchens and bathrooms, making upgrades simple and cost-effective.
Overall, the composite concrete and composite cardboard systems, along with the frame containerized construction system, offer a range of benefits that include sustainability, durability, fire resistance, cost-effectiveness, time efficiency, and adaptability. Frame and InFill are at the forefront of innovation, paving the way for a more sustainable and customizable future in the prefab housing industry.
Revolutionizing Prefab Housing with Automated Manufacturing
Frame&InFill's Precision and Customization at Scale
In the dynamic landscape of prefab housing, Frame&InFill is revolutionizing the industry with a game-changing approach to construction. Our innovative manufacturing process, akin to Tesla's Giga factories, harnesses the power of Direct Digital Manufacturing to redefine the way sustainable homes are designed and built. This paper delves into Frame&InFill's automated manufacturing process, demonstrating how Direct Digital Manufacturing and our Giga factory concept have empowered us to achieve unparalleled levels of precision, speed, and sustainability in the prefab housing realm.
Direct Digital Manufacturing and AI-Driven Design
At the heart of Frame&InFill's revolutionary process lies Direct Digital Manufacturing, accompanied by AI-driven Computer Aided Design (CAD). By interacting with our user-friendly online platform, customers can customize their dream homes seamlessly. The AI system optimizes their choices, ensuring the design remains structurally sound and energy-efficient. The finalized design is transformed into a BIM model, providing a detailed digital twin for each unit.
Streamlined Fabrication and Prefabrication
Direct Digital Manufacturing streamlines the creation of fabrication plans and cut sheets. The BIM model's detailed breakdown enables efficient material usage and minimizes waste. Automated cutting machines receive precise instructions, optimizing material cuts and minimizing remnants. Prefabricated components, including wiring and plumbing, are seamlessly integrated into the BIM model. This approach reduces construction time while maintaining the highest standards of safety and functionality.
The Giga Factory Concept
Frame&InFill's Giga factory takes inspiration from Tesla's successful model. Our factory employs the latest robotic technologies to handle the bulk of the manufacturing process. Large-scale pick and place robots expertly install systems, ensuring rapid production without compromising precision. The Giga factory's automation minimizes the risk of human error, expediting construction timelines and enabling us to produce upwards of 100,000 units annually.
Customization at Scale
Inherent in Frame&InFill's automated manufacturing process is the ability to achieve mass customization. The Giga factory effortlessly accommodates customization requests without slowing down the production line. Customers can personalize their units, whether it be interior layouts or finishes, while still benefiting from the rapid assembly.
Sustainable and Environmentally Friendly
Direct Digital Manufacturing and the Giga factory concept synergize with Frame&InFill's unwavering commitment to sustainability. Advanced material efficiency and reduced waste generation align with our eco-conscious approach. Our prefab homes are designed to optimize energy consumption and reduce their carbon footprint, making them an eco-friendly choice for environmentally fragile properties such as beachfront locations.
AI-Driven Customer Experience
Beyond manufacturing, AI plays a pivotal role in the customer experience. Frame&InFill's AI-driven platform empowers customers to design their floor plans and room layouts with ease. As the design evolves, AI simultaneously updates mechanical systems and wiring/plumbing layouts, optimizing material use and minimizing waste common in traditional construction methods.
Frame&InFill's innovative manufacturing process is ushering in a new era of prefab housing. By embracing Direct Digital Manufacturing, automated assembly lines, and the Giga factory concept, we exemplify the Tesla of prefab home manufacturing. The fusion of precision, customization, and sustainability makes Frame&InFill a trailblazer in the industry, providing customers with environmentally friendly, customizable homes, and expediting construction timelines. As the world turns towards a more sustainable future, Frame&InFill is leading the charge, shaping a world where prefab housing sets new standards of precision and efficiency.